Manufacture

Our production is equipped with advanced Italian equipment from the brands Ital Technology, Sarcmi, Kosme, Simi. All operations are automated by 90%

Manufacturing facts

Productive capacity

4,934,600

dal per year

Alcohol storage capacity, with stainless steel containers and measuring cups

Production site area

Warehouse area

Depth of own artesian well

Отделения

Water treatment and mixing

A five-stage water purification system from our own artesian well allows you to get excellent quality water. The prepared water is mixed with distillates to the required strength

Blending

Blending of drinks occurs in special containers, followed by a long rest for classical technology, depending on the classification of the drink

Cold treatment

The blends undergo mandatory cold treatment for 5-10 days in special containers, with cooling jackets and thermal insulation

Filtration

Next, the blends are sent for cold filtration through filter cardboard at subzero temperatures. The final stage of filtration of the finished blends before bottling is carried out through a cascade of special highly efficient filters that allow you to give the finished product a special shine and transparency

High quality distillates are used to prepare drinks under the strict control of the factory laboratory.

Reception of alcohol

We obtain alcohols for production from leading industry enterprises, such as Zernoprodukt LLC and Etalon LLC (Tula region) are federal enterprises that are part of Rosspirtprom.

We purchase grain and wheat natural alcohol of the Lux and Alpha varieties, having unique organoleptic properties

Storage of alcohol

In the alcohol storage facility, the alcohol rests and settles at the correct temperature conditions

Mixing

From the alcohol storage facility, alcohol is supplied to the blending shop for the preparation of vodka. In sorting tanks, alcohol is mixed with crystal clear, specially prepared water from our own artesian well

Filtration

Filtration of the water-alcohol mixture occurs through a complex of carbon purification batteries, consisting of sandboxes and coal cleaning columns, the filtration material is quartz sand and birch charcoal BAU brand

The plant also uses a nanotechnological filtration process with silver ions, silver filtration, in turn, can work in parallel with carbon purification batteries, and sequentially, which makes it possible to purify vodka at the molecular level from foreign impurities

After undergoing filtration and the redox process, an aldehyde is formed in vodka according to GOST standards, which has a beneficial effect on the subsequent taste and organoleptic characteristics of the product

The final stage of filtration of neutral vodka is the passage of sandbox filters, giving additional shine and purity to our product

Rest and standing

After passing through the filtration complex, neutral vodka is sent to finishing tanks for settling and selection of spot gas chromatographic (using the layout technique more than 20 components), physico-chemical and organoleptic analysis of our accredited laboratory and certified tasting commission

Preparation of blends

Our technologists and blenders prepare ingredients for each recipe and technological instructions. We use only natural raw materials that undergo strict production control After adding the natural ingredients, the vodka is thoroughly mixed and taken sequentially control analysis for the finished blend. Afterwards the product settles with a long rest in finishing tanks for the highest assimilation, which gives uniformity and roundness to the drink. Finished ready the blend is sent for organoleptic analysis and, after receiving a high tasting score, is issued permission to bottle the product. The final stage before bottling is control filtration, which is a cascade of filters that sequentially purify our product at the micron level, after which the product gets to the bottling line

Bottling

Performance of 3 automated bottling lines

18000

BOTTLES PER HOUR

Bottle depolletizer

Laying bottles on a conveyor belt

Preparing containers

And also rejection
before and after washing

Triblock filling

Rinse filling
and capping

Automatic scraping machine

Inspection of product for internal inclusions

Labeling machine

Applying the label
per bottle

Inkjet printer

Putting the date on the bottle, day, month, year

Blot accounting

100% отслеживание и учет каждой единицы продукции алкоголя на всех этапах производства

Автоматический укладчик

Укладка готовой продукции
в короба

Pallet packer

Pallet packaging with stretch film

Вода

The water production workshop has all the necessary technological equipment for the production of water, mineral water, tonics and lemonades

Productivity of line No. 1

8 000 bottles per hour

Line No. 2 productivity

1 500 bottles per hour

The enterprise has installed a multifunctional, five-stage water purification system, consisting of a cascade of filters connected in series.

The water supply itself comes
from an artesian well

Borehole depth

212 m

Productivity

24 m3/4

Mechanical filtration unit

Water from the well enters the buffer tank for uniform supply and purification. Through the pump, water is supplied to a multilayer filter with Next Sand filler, where the water is purified from iron, silt and suspended matter

Two carbon filtration units

Next, the water enters the carbon filter: coconut charcoal removes organic matter and chlorides, improving the taste and organoleptic properties of the water

The water is then supplied to two softening columns: calcium and magnesium cations are removed, which avoids the formation of sediment

Membrane block

Softened water passes to a reverse osmosis membrane and undergoes fine purification. Membranes purify water at the molecular level and the result is permeate - specially prepared, corrected water, with an adjustable microelement composition

Manufacturing and technological laboratory

Modern technologies and quality

The plant laboratory uses modern methods and programs production control of distillery production, as well as the quality of raw materials, ingredients and auxiliary materials

Laboratory equipment

There is all the necessary laboratory equipment, control and measuring devices with verification certificates and state certification

PTL equipment

PTL is equipped with a tasting room equipped with all necessary materials and utensils for high-quality and complete organoleptic analysis of products

Gaschromatographic analysis

Gas chromatographic analysis is carried out in the laboratory, aimed at establishing accurate information about the alcohol used, which allows us to eliminate the content of toxic microimpurities in vodka and in other strong alcoholic drinks

Certification and State Standard

Laboratory equipment belongs to MMVZ LLC on the right of ownership, certified and registered with state federal authorities.

The laboratory meets the requirements of GOST ISO/IEC 17025-2019

Production